First Batch of UF-Resin at Korosten MDF Plant

Techinservice Manufacturing Group has started up, commissioned and put into operation the urea-formaldehyde (UF) and melamine-urea-formaldehyde (MUF) resin production facility for Korosten MDF Plant. The facility production capacity is 150 tons per day.

UF/MUF Resin Production Facility at Korosten MDF Plant

The whole production process is highly mechanized and automated at the state-of-the-art level, which results in strict compliance with preset recipes and high-quality and environmentally-friendly UF resin of classes E-1 and E-0.

The Complex consists of the following sections:

– section for unloading urea from hopper cars;
– urea storage;
– section for unloading urea-formaldehyde concentrate (UFC) from tank cars;
– UFC storage;
– UF resin storage;
– UF/MUF resin production section.

“The Project has been accepted by relevant authorities and put into operation. The State Ecological Expertise Committee approved its full compliance with all international safety standards and effective technical guidelines. The turn-key project implementation period including start-up and commissioning works is 12 months,” General Director of Techinservice Manufacturing Group Igor Shchutskyy said.

It’s worth noting that the entire scope of project design works was made by own Design Engineering Department, and all process equipment and steel structures for this production facility were manufactured by Grebenky Machine-Building Plant (GMZ), which is a part of Techinservice MG.

The automation engineering department Techinservice Intelligence has tailored an automatic control system called SimpleChemResin. This control system allows preparing UF resin of different recipes in fully automated mode.
                                                          Operator’s Room of UF/MUF Resin Production Facility at Korosten MDF Plant

Mnemonic Diagrams of SimpleChemResin Automatic Control System for Korosten MDF Plant

It is safe to say that the UF/MUF resin production facility launched by Techinservice for Korosten MDF Plant opens up exciting possibilities for arrangement of eco-friendly production of UF resin and results in cost-effective performance of the entire enterprise.